Modular Control and SCADA Buildings from Data Center Modular offer a highly efficient and reliable solution for housing the sophisticated operational technology essential to data center management. These structures are specifically engineered to provide a controlled environment for sensitive equipment, including PLCs, RTUs, HMI workstations, network switches, and associated power distribution units. By leveraging a modular approach, we deliver pre-fabricated units that significantly reduce on-site construction time and mitigate the risks associated with traditional build methods. Our designs prioritize structural integrity, thermal performance, and electromagnetic compatibility (EMC) to ensure optimal operating conditions for critical control systems, even in challenging external environments. Each module is designed for seamless integration with existing data center infrastructure, providing dedicated spaces for control functions without impacting the primary data hall footprint.
Our modular solutions are highly configurable to meet diverse project requirements. Typical configurations include dedicated operator control rooms, equipment shelters for remote terminal units (RTUs) and programmable logic controllers (PLCs), and integrated power and communication hubs. These buildings can be equipped with advanced HVAC systems for precise temperature and humidity control, redundant power supplies, fire suppression, and comprehensive security features such as access control and surveillance. Structural considerations often involve specialized foundations for vibration isolation, particularly when housing sensitive instrumentation. The internal layout is optimized for equipment rack density, cable management, and technician access, ensuring ease of maintenance and future scalability. We focus on delivering a complete, ready-to-deploy solution that minimizes on-site work and accelerates project timelines.
Integration considerations are paramount for Control and SCADA Buildings within a broader data center ecosystem. Our modular units are designed with standardized interfaces for power, network connectivity, and environmental monitoring systems, facilitating straightforward connection to the main data center building management system (BMS) and enterprise networks. We collaborate closely with client engineering teams to ensure compatibility with specific SCADA platforms, communication protocols (e.g., Modbus, DNP3, OPC UA), and cybersecurity requirements. The pre-integration of equipment in a factory-controlled environment allows for extensive testing and commissioning prior to shipment, reducing field integration challenges and ensuring operational readiness upon delivery. This approach mitigates many common risks associated with complex OT deployments, providing a predictable and reliable outcome for critical infrastructure projects.
Technician insight
In Ashburn, the thing that catches most people out with Control and SCADA Buildings is the soil composition. We see a lot of areas with high clay content, especially closer to the Goose Creek floodplain, which means you can't just drop a heavy modular unit without proper geotechnical assessment and potentially engineered foundations. It's not a 'one-size-fits-all' for site prep here.
Control and SCADA Buildings Services We Offer
✓Remote Terminal Unit (RTU) Shelters
Purpose-built modular shelters designed to house RTUs and associated communication equipment, providing a secure, climate-controlled environment for remote data acquisition and control in distributed data center networks.
✓Programmable Logic Controller (PLC) Enclosures
Factory-integrated modular buildings optimized for housing PLCs and industrial control systems, ensuring precise environmental conditions and robust physical security for automated data center processes.
✓Operator Control Rooms
Dedicated modular spaces providing ergonomic and acoustically treated environments for data center operators, complete with integrated HMI workstations, display walls, and essential communication infrastructure.
✓Integrated Power & Communications Hubs
Modular units consolidating critical power distribution and network communication infrastructure for SCADA systems, streamlining connectivity and enhancing resilience across data center campuses.
✓Environmental Monitoring Stations
Compact modular buildings designed to house sensors and data logging equipment for environmental parameters (temperature, humidity, air quality) critical for data center operational integrity.
✓Cyber-Physical Security Pods
Hardened modular structures providing enhanced physical and logical security for critical SCADA components, incorporating advanced access control, surveillance, and threat detection systems.
How it works
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1. Requirements Definition & Design
We begin with a detailed consultation to understand your specific operational technology requirements, environmental conditions, and integration needs. Our engineering team then develops a preliminary design, including architectural layouts, structural considerations, electrical schematics, and HVAC specifications, aligning with your project's performance objectives.
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2. Engineering & Fabrication Planning
Upon design approval, detailed engineering drawings are finalized. This phase includes material selection, component sourcing, and the development of a comprehensive fabrication plan. We leverage advanced manufacturing techniques to ensure precision and quality throughout the build process.
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3. Factory Integration & Assembly
The modular building structure is assembled in our controlled factory environment. Concurrently, all specified operational technology equipment, power distribution, cooling systems, and fire suppression are integrated and wired. This parallel process significantly accelerates project timelines compared to traditional construction.
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4. Quality Assurance & Factory Acceptance Testing (FAT)
Each modular unit undergoes rigorous quality assurance checks and comprehensive Factory Acceptance Testing (FAT). This includes functional testing of all integrated systems, environmental controls, and safety features to verify compliance with design specifications and operational requirements before shipment.
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5. Logistics & Delivery Coordination
Once FAT is successfully completed, the module is prepared for transport. We coordinate all logistics, including specialized transport requirements, ensuring safe and timely delivery to your designated project site. Detailed documentation for unloading and placement is provided.
Pricing
Pricing for Control and SCADA Buildings is influenced by several key factors. These include the overall dimensions and structural design requirements, the complexity and quantity of integrated operational technology equipment, and the specifications for electrical and cooling infrastructure. The choice of interior finishes, security features, and specialized environmental controls also impacts cost. Project scale, including the number of modules required, and the final destination which dictates logistics and transportation costs, are significant considerations. Finally, accelerated project schedules or unique site access challenges can influence the overall investment.